6mm Crack Stitch Repair Kit Stainless Steel Helical Bar (10M) Strucsol

Crack Stitching Repairs

Crack stitching repairs with helical bars to restore structural integrity

Crack stitching is a method for repairing cracks in brickwork and restoring the strength and stability of damaged masonry walls. Also known as brick stitching or brickwork stitching, it reinforces the wall from within while preserving its original appearance. It is used for cracking in masonry associated with subsidence, thermal movement, ground movement or general wear and tear over time.

Understanding the cause of cracks in walls

Understanding the cause is an important starting point when repairing cracked walls. Before choosing a crack stitching kit, assess the crack and establish whether it indicates a structural problem or ongoing movement. Structural repairs should address the cause as well as the visible damage, rather than treating every crack as a cosmetic issue. If you are unsure what is causing the cracking, seek professional assessment before starting work.

The crack stitching method: helical bars with resin or grout

The process involves the strategic insertion of helical bars, often referred to as crack stitching bars, into carefully cut mortar joints along the affected area. These bars, typically made from stainless steel, are bonded in place using a high-strength resin or masonry grout, creating a reinforced connection that distributes stress evenly across the brickwork.

Unlike traditional methods that may require extensive rebuilding, crack stitching is minimally invasive, preserving the original appearance of the structure while providing long-lasting support. Correctly specified helical bar repairs help provide structural integrity by reinforcing the affected masonry.

Buy now: helical bars · bonding resin · masonry grout

Helical crack stitching bar being positioned in a prepared mortar joint in brickwork

Preparing the joints and stitching brickwork cracks

The process begins with assessing the crack and preparing the mortar joints to accommodate the bars. Once inserted, the helical bars and resin work together to lock the brickwork in place, helping to prevent further movement and deterioration. Brick crack stitching can be considered for damage ranging from minor cracks to more serious structural issues, with the suitability of the repair determined by assessment of the wall and the underlying cause.

See further down for a more visual guide, where you will also find:

Choosing a crack stitching kit

A stitching kit, such as a heli bar kit, brings together components for the repair, making product selection more straightforward for professionals and DIY enthusiasts. Check the contents of your chosen kit and follow the relevant installation guide for the specified bars and bonding material.

Choose a helical bars and resin crack stitching kit or a Strucsol Grout Crack Stitch Kit (10M) to suit the specified repair system.

Buy now: resin crack stitching kit · grout crack stitching kit

Whether you are dealing with a single crack or widespread damage, crack stitching repairs offer a cost-effective, durable approach to reinforcing brickwork from within. With the cause assessed and the repair appropriately specified, this technique helps maintain the property's structural integrity, value and aesthetic appeal with minimal disruption. Read below for the guide on how to complete these repairs.

Cracked brick repair: the colour matching kit

To finish your repairs, consider using the Strucsol Colour Matching Brickwork Repair Kit to patch broken or damaged brickwork and make the finished repair appear almost invisible. This finishing step complements the reinforcement work by improving the appearance of damaged brick surfaces.

Buy now: Colour Matching Brickwork Repair Kit

Before and after repair of a damaged brick corner using colour matching brick filler

Step One

Cutting the slot

Begin by cutting a slot in the mortar bed (mortar raking blade can be found here), positioned just over 500mm on either side of the vertical crack. The slot depth should be appropriate for the wall thickness (refer to specifications).

Diamond Mortar Raking Blade 125mm x 6.35mm for mortar bed joint raking and crack stitch repairs

Step Two

Rake out the joints

Ensure that all mortar is completely removed to expose the top and bottom faces of the masonry.

Step Three

Remove Debris

Flush the joint with water to clean it thoroughly.

Note: Typically, vertical spacing between slots should be every 4 to 6 brick courses. If you’re uncertain, consult a structural engineer.

Step Four

Grout Mixing and Loading

  • Thoroughly mix the grout using the provided paddle mixer.
  • Load the mixed grout into the application gun.
  • Pump the grout into the back of the slot, creating a continuous, even bead that fills approximately two-thirds of the slot depth.

Step Five

Inserting the Helical Bar

Firmly push the helical bar into the grout, ensuring that it extends 500mm on either side of the crack.

Repointing and finishing trowel for use in crack stitch repairs and repointing
Strucsol HS grout being applied in a mortar joint

Step Six

Second Grout Bead

Apply a second bead of grout into the slot, ensuring complete coverage of the bar.

Use the provided trowel to force the grout into the slot until it is approximately 10mm from the surface. Make sure the bar and grout are firmly packed.

Finishing Touches:

Complete the process by restoring the bed joint and filling the vertical crack with an appropriate filler to match the surrounding masonry.

HOW TO VIDEO

Crack Stitching

In this video we show you a simplified process of installing the helical bar to repair the crack.

Detailed Crack Stitching Method Statements

SCS01 Crack-stitching a cavity wall using Helical Reinforcing Wire
SCS02 Crack stitching a rendered cavity wall using Helical Bar
SCS03 Repair of a crack near a corner in a cavity wall using Helical Bar
SCS06 How To crack-stitch a rendered solid wall using Helical Bar
SCS07 Crack-stitching a cracked solid wall using Grout Ties
SCS08 How to repair a crack near a corner in a solid wall using helical reinforcing bar
SCS09 How to repair a crack near a corner in a solid wall using Grout Ties
SCS10 Repairing a crack near a corner in a stone wall using StrucSol Helical Bar
SCS11 How to repair a crack near a corner in a stone wall using Grout Ties
SCS12 Repair of internal and external cracks near a corner in a stone wall using Grout Ties
SCS13 How to repair cracks at joints in solid and cavity walls using reinforcing helical bar
SCS14 Repair of a crack near an internal corner in a solid wall using helical bar
SMA02 Pinning a masonry arch of separated brick rings, through mortar joints using Grout Ties
SMA03 Masonry arch circumferential beaming and pinning using reinforcing rods and grout ties
SMA04 Masonry arch circumferential beam end fixing using helical bar
SMA05 Masonry arch soffit crack-stitching using helical bars
SMA06 How to pin a Masonry arch of debonded bricks using Grout Ties
SPW01 Securing parapets in cavity walls using Strucsol Ultrabar and grout ties
SPW02 Securing straight parapet walls in solid masonry using helical bar and grout ties
SPW03 Securing curved parapet walls in solid masonry using structural reinforcing wire and grout ties